Mastering Lubrication Engineering

For users looking for uptime through ISO 55000 compliant lubrication management

RELIABILITY CONCECT man hand on table Business, coffee, Split tone

Course Content

Regulation & Compliance Needs

A review of corporate standards pertaining to excellence and compliance, for example:

  • Asset Management
  • Risk Management
  • Safety Management
  • Quality Management
  • Production Efficiency
  • OEE
Management Standards

Covering asset management standards that align with business objectives from shop floor to boardroom, thus facilitating investment decisions without conflict between the departments.

Business Needs

A review of regulatory constraints to effectively create a minimum standard in addition to the HSE and environmental targets of the company. These may exceed the minimum standard and thus be a way to improve reputation etc. Furthermore, we will review the added business needs such as financial planning and cash flow.

Environment

A review of the aspects of maintenance with potential environmental impact, spanning from the carbon miles accruing from distant spares to the production of waste and emissions as a subsequence of lubricant selection issues.

Health & Safety

Looking at HSE from a number of perspectives: From risks in task execution and protective devices considered essential for personal safety through to understanding H&S data sheets (SDS) as well as discerning between marketing literature, product data and H&S data.

Lubrication Related Aspects

Subjects covered:

  • Lubrication theory & regimes
  • Base oils, additives & thickeners
  • Machine specific lubricaton needs, tasks, upgrades & inspections
  • Industry standards pertaining to lubricants (ISO, ACEA, API, ILSAC, etc.)
  • Tibology fundamentals with inclusion of lubricant properties testing
Condition Monitoring and Oil Analysis Aspects

We cover the following topics:

  • Criteria for selection of laboratory
  • Setting alarms & limits
  • Sampling methodology as well as machine specific design for sampling purposes
  • Programme management with metrics & performance measurement
Maintenance Management Policy & Strategy Development

We will cover the following areas:

  • General maintenance strategies
  • Inventory asset register & registration
  • Mitigation of risk
  • Building a maintenance management system: Paperbased or CMMS / Planned / Scheduled / Proactive / Predictive
  • Re-design, run to failure and the significance of hidden failures
  • Assessment of installed risk: FMECA -prioritisation of activities: Probability x Consequence x Detectability
  • RCM, CBM, CM, PdM, AI & Machine Learning, IoT, etc.

Course Objectives

  • Review the fundamentals of contamination control, lubrication and oil analysis
  • Align your lubrication planning and scheduling with CBM & RCM strategies
  • Ensure your lubrication strategy are aligned with the ICML 55 and ISO 55000 asset management standards
  • Review the theory of lubricant selection & application
  • Incorporate health & safety standards in your lubrication management
  • Align your lubrication policies with environmental standards, waste management & energy saving goals
  • Obtain the Ultimate Lubrication Certification

Recommended Preparation

Do review the Body of Knowledge as provided by ICML. We, furthermore, suggest that prior to attending the course reading up on the relevant standards listed, in particular ICML 55 & ISO 55000.

The Machinery Lubrication Engineering examination consists of one hundred and fifty questions, each having four options. The examination is conducted over four hours with a break. Visit ICML online for more information on the certification.

Who Will Benefit from the Course

technician engineer checking process on tablet to machinery in factory
  • Plant Engineers
  • Operations Managers
  • Plant Managers
  • Oil Analysis Practitioners
  • Condition Monitoring Specialists
  • Reliablity Engineers
  • Lubricant & Equipment Suppliers
  • Lubrication Technicians
  • Anyone that Wants to Obtain the Ultimate Industry Certification

Introduction by Danny Shorten